Zero Liquid Discharge (ZLD) Plant in Pune
Zero Liquid Discharge Plant Manufacturer & Supplier in Pune
Portico Environmental Services designs, manufactures, supplies and installs Zero Liquid Discharge (ZLD) Plant in Pune for pharmaceutical, textile, chemical, dye, food processing and power industries. Headquartered in Chinchwad, Pune, our team works across Pune, including Hinjewadi, Kharadi and Hadapsar, offering quick site visits and complete support from design to long-term operation.
Recover Water, Discharge Nothing
Our ZLD systems integrate effluent treatment, RO, advanced oxidation, evaporation and crystallization to recover the maximum reusable water and convert the remaining waste into solids, helping you meet the Maharashtra Pollution Control Board (MPCB) and CPCB requirements. Growing water demand, tanker dependence in peripheral areas and strict reuse expectations make treatment and recycling a priority for Pune projects.
Why ZLD Is Becoming Essential in Pune
Pune is one of India's fastest-growing industrial and residential hubs, with large automotive and engineering clusters at Chakan, Talegaon and Ranjangaon and a booming IT and housing market in Hinjewadi, Kharadi and Wakad. Industries producing high-TDS and hazardous effluent are increasingly expected to recycle all their wastewater rather than discharge it.
- Regulatory expectations: many high-pollution sectors are directed towards ZLD under the Maharashtra Pollution Control Board (MPCB) and CPCB.
- Water security: recovered water reduces dependence on scarce fresh water.
- Sustainability goals: ZLD supports ESG commitments and export-buyer requirements.
- Local industry demand: Pune's automobile, engineering, IT and real estate and pharmaceutical sectors generate high-TDS, coloured or hazardous effluent that is best managed through ZLD.
Areas We Serve in Pune
We serve clients across:
- Hinjewadi
- Kharadi
- Hadapsar
- Wakad
- Baner
- Magarpatta
- Chakan MIDC
- Talegaon MIDC
- Ranjangaon MIDC
- Bhosari MIDC
- Kondhwa
- Undri
- Narhe
- Shirur
ZLD Technologies We Integrate in Pune
Zero Liquid Discharge (ZLD) is a wastewater management approach in which all effluent is treated and recycled, with dissolved salts recovered as solids, so that no liquid waste leaves the plant. Explore our complete range of Zero Liquid Discharge (ZLD).
| Technology | Role in ZLD | Benefit |
|---|---|---|
| Pre-Treatment & ETP | Removes suspended solids, organics and hardness | Protects downstream membranes and evaporators |
| Reverse Osmosis (RO) | Recovers the bulk of water as permeate | Reduces evaporator size and energy |
| Advanced Oxidation (AOP) | Breaks down hard-to-treat organic pollutants | Improves recovery and reject quality |
| Multiple Effect Evaporator (MEE) | Concentrates RO reject | Recovers additional water as condensate |
| Crystallizer / ATFD | Converts concentrate into dry solids | Truly zero liquid discharge |
ZLD Solutions for Pune
Membrane-Based ZLD
Multi-stage RO for maximum recovery before thermal treatment.
Thermal ZLD
Evaporators and crystallizers to convert concentrate to solids.
Hybrid ZLD
Optimised mix of membrane and thermal stages for lowest operating cost.
Our ZLD Process
- Effluent TreatmentPrimary, secondary and tertiary treatment of raw effluent.
- Softening & Pre-TreatmentRemoves hardness and silica to protect membranes.
- Multi-Stage RORecovers most of the water for reuse.
- Evaporation (MEE)Concentrates the RO reject and recovers condensate.
- Crystallization / DryingConverts concentrate to dry salt.
- Water ReuseRecovered water returns to process, boiler or cooling.
Applications in Pune
- Pharmaceutical & Bulk Drugs
- Textile Dyeing & Processing
- Chemical & Dyes
- Food Processing
- Power Plants
- Tanneries & Leather Processing
- Key Pune sectors: automobile, engineering, IT and real estate and pharmaceutical
Complete Support in Pune
Design & Engineering
Site survey, load study and plant design tailored to your requirement.
Supply & Installation
Manufacturing, delivery, erection and commissioning of the complete plant.
Operation & Maintenance
Trained operators and preventive upkeep through our O&M services.
Compliance Support
Treated-water testing and documentation via our environmental monitoring team.
Why Choose Portico in Pune?
- Customized Solutions: every system is sized for your actual load, space and quality goals.
- Compact & Efficient: designs that save space, power and chemicals.
- Low Operating Cost: engineered for reliable, economical long-term operation.
- End-to-End Support: from design and installation to O&M, chemicals and spares.
- Proven Track Record: successful installations for clients across sectors.
- Local Team: headquartered in Chinchwad, Pune, for fast response across Pune.
FAQs: ZLD Plant in Pune
Do you supply ZLD plants in Pune?
Yes. Portico Environmental Services designs, supplies, installs and commissions Zero Liquid Discharge plants for industries in Pune, where our head office is located, covering Hinjewadi, Kharadi, Hadapsar and surrounding areas.
Is ZLD mandatory for my industry?
ZLD requirements depend on your industry category, effluent characteristics and the conditions set by the Maharashtra Pollution Control Board (MPCB) and CPCB. We review your consent conditions and effluent profile and recommend the right approach.
Which technologies are used in a ZLD plant?
A typical ZLD plant combines effluent treatment, softening, multi-stage RO, multiple effect evaporators and a crystallizer or dryer. The exact combination depends on your effluent.
How can ZLD operating cost be reduced?
Maximising RO recovery before thermal stages, good pre-treatment and heat integration significantly reduce evaporator load and running cost. We design hybrid systems with this in mind.
Do you provide ZLD operation and maintenance in Pune?
Yes. We offer ZLD operation and maintenance with trained operators, chemical supply and performance reporting.
How do I start a ZLD project?
Share your effluent quantity, analysis reports and consent conditions through our enquiry form or email response@portico-enviro.com. We will carry out a feasibility study and propose a solution.
Our Other Solutions in Pune
- Sewage Treatment Plant in Pune
- Effluent Treatment Plant in Pune
- Water Treatment Plant in Pune
- Reverse Osmosis Plant in Pune
- Ultrafiltration System in Pune
- DM Plant in Pune
- STP / ETP O&M Services in Pune
- Water Treatment Consultants in Pune
- Treatment Chemicals & Spares in Pune
- Environmental Monitoring in Pune
ZLD Plant in Nearby Locations
Need ZLD Plant Support in Pune?
Share your requirement and get a customized technical and commercial proposal.
Help and Support
response@portico-enviro.com